SMT Radial feeder for pick & place machine

1) Feeder Dimension (L*W*H): 550*110*130mm

2) Tape Component dimension: 2*2*3-15*15*30mm

3). Distance Transport Hole: 12.7mm / 15mm

4). Distance Transport hole to cutting edge: 11mm

5). Tape Component Height: Max. 30mm

6). Component Body Diameter: Max. 15mm 7). Speed: 0.8 Sec./pcs

Radial Feeders

What Are Radial Components?

Radial components are electronic components with leads extending radially outward from the body. Common examples include:

• Radial capacitors (e.g., electrolytic capacitors).
• Radial resistors.
• LEDs.
• Diodes.
• Other through-hole components with radial lead configurations.

Key Features of SMT Radial Feeders:

1. Radial Component Feeding:
   • Specifically designed to handle radial-leaded components.
   • Components are typically supplied in tape-and-reel or ammo pack packaging.
2. Automated Feeding:
   • The feeder advances the tape or ammo pack to position the next component for the pick-and-place machine.
   • Ensures smooth and continuous feeding of components.
3. Lead Cutting and Forming:
   • The feeder includes mechanisms to cut the leads of the radial components to the desired length.
   • Lead forming ensures the component fits perfectly into the PCB’s through-holes.
4. High-Speed Operation:
   • Designed to keep up with the high-speed demands of modern pick-and-place machines.
   • Ensures a steady supply of components to avoid production delays.
5. Precision Placement:
   • Ensures accurate alignment and positioning of components for the pick-and-place head.
   • Reduces errors and improves assembly quality.
6. Compatibility:
   • Compatible with various pick-and-place machines from manufacturers like Panasonic, Universal Instruments, Juki, and others.
   • Can handle a wide range of radial component sizes and lead pitches.
7. Durable Design:
   • Built with robust materials to withstand the demands of high-volume production environments.
   • Designed for long-term reliability and minimal maintenance.

Applications of SMT Radial Feeders:

1. Through-Hole Technology (THT):
   • Used in assembly lines where through-hole components are required for mechanical strength or specific electrical properties.
2. Hybrid Assembly Lines:
   • Combines SMT and THT processes for mixed-technology PCBs.
3. Consumer Electronics:
   • Commonly used in products like televisions, radios, and home appliances.
4. Automotive Electronics:
   • Ideal for assembling PCBs in automotive applications where through-hole components are preferred for durability.
5. Industrial Equipment:
   • Used in PCBs for industrial control systems, power supplies, and other applications.

Advantages of SMT Radial Feeders:

1. Automation:
   • Reduces manual handling of radial components, increasing production efficiency.
2. Consistency:
   • Ensures uniform lead cutting, forming, and placement, improving assembly quality.
3. High Throughput:
   • Capable of feeding and placing components at high speeds, keeping up with modern production demands.
4. Flexibility:
   • Can handle a variety of radial components with different sizes and lead configurations.
5. Cost-Effective:
   • Reduces labor costs and assembly time for high-volume production.

How It Works:

1. Component Loading:
   • Radial components are loaded into the feeder in tape-and-reel or ammo pack form.
2. Feeding:
   • The feeder advances the tape or ammo pack to position the next component for processing.
3. Lead Cutting and Forming:
   • The feeder cuts the leads to the desired length and forms them to match the PCB’s hole spacing.
4. Pick-and-Place:
   • The pick-and-place machine picks up the component and inserts it into the PCB.
5. Lead Clinching:
   • After insertion, the leads are clinched (bent) on the underside of the PCB to secure the component in place.

Limitations:

1. Initial Cost:
   • Radial feeders and insertion machines can be expensive to purchase and set up.
2. Component Packaging:
   • Requires components to be supplied in tape-and-reel or ammo pack formats.
3. Limited to Radial Components:
   • Cannot handle axial-leaded components or SMT components.

Leading Manufacturers of SMT Radial Feeders:

1. Panasonic:
   • Offers high-speed radial insertion machines and feeders.
2. Universal Instruments:
   • Known for versatile radial insertion systems.
3. Juki:
   • Provides solutions for both SMT and THT assembly.
4. Fuji:
   • Advanced automation for PCB assembly, including radial feeders.

Conclusion:

An SMT Radial Feeder is an essential tool for automating the placement of radial-leaded components in PCB assembly. Its ability to handle lead cutting, forming, and precise placement makes it a valuable addition to any production line, especially for hybrid or through-hole assembly processes. If you need more details about specific models, configurations, or integration with your pick-and-place machine, feel free to ask!