SMT component multi track vibratory bowl feeder

1) Feeder Dimension (L*W*H): 760*460*910mm
2) Controle By: Coil Motor
3) Power Supply 100/220V
4) Air Pressure & Consumption: 0.4-0.6 Mpa
5). Speed: 0.8 Sec./pcs
6). Feeder Weight: Approx. 150 KG
7). One orbits One vibrating bowls
8). Compatible Electronic Components Type:1

Vibrating bowl feeder

What is an SMT Component Multi-Track Vibratory Bowl Feeder?

A multi-track vibratory bowl feeder uses vibrations to move and orient SMT components along multiple spiral tracks inside a bowl. Each track is designed to handle a specific type of component or to increase the feeding capacity by allowing multiple components to be fed simultaneously. This system ensures that components are properly aligned and ready for automated placement on PCBs.

Key Features of SMT Component Multi-Track Vibratory Bowl Feeders

1. Multi-Track Design:
   • The bowl is equipped with multiple spiral tracks, allowing several components to be fed simultaneously.
   • Each track can handle a specific type of component or increase the throughput for a single component type.
2. Vibratory Feeding Mechanism:
   • Vibrations generated by an electromagnetic drive move components along the tracks.
   • The vibrations ensure smooth and consistent feeding of components.
3. Component Orientation:
   • Each track is customized to orient components correctly as they move toward the output.
   • Ensures components are in the proper position for pick-and-place machines or other automated systems.
4. High-Speed Operation:
   • Designed to keep up with the high-speed demands of modern SMT assembly lines.
   • Ensures a continuous supply of components to avoid production delays.
5. Customizable Design:
   • The bowl and tracks can be customized to handle specific component shapes, sizes, and orientations.
   • Adjustable settings allow for flexibility in feeding different types of SMT components.
6. Compact and Space-Saving:
   • Multi-track feeders are designed to save space while maximizing feeding capacity.
   • Ideal for production lines with limited space.
7. Durable and Reliable:
   • Built with robust materials like stainless steel or aluminum to withstand continuous operation in industrial environments.
   • Designed for long-term reliability and minimal maintenance.

Applications of SMT Component Multi-Track Vibratory Bowl Feeders

1. SMT Assembly Lines:
   • Used to feed components for pick-and-place machines in PCB assembly lines.
   • Suitable for a wide range of SMT components, including resistors, capacitors, diodes, and ICs.
2. Odd-Form Component Feeding:
   • Ideal for irregularly shaped components that cannot be fed using standard tape-and-reel or tube feeders.
   • Examples include connectors, LEDs, and custom components.
3. High-Speed Production Lines:
   • Commonly used in industries like electronics, automotive, and consumer goods manufacturing.
4. Feeding Multiple Component Types:
   • Can handle multiple types of components simultaneously, reducing the need for multiple feeders.

Advantages of SMT Component Multi-Track Vibratory Bowl Feeders

1. Increased Efficiency:
   • Multiple tracks allow for higher feeding capacity, reducing downtime and increasing production speed.
2. Flexibility:
   • Can handle a wide variety of SMT component shapes, sizes, and orientations.
   • Suitable for both standard and odd-shaped components.
3. Cost-Effective:
   • Reduces the need for multiple single-track feeders, saving space and cost.
4. Automation:
   • Reduces manual handling of components, improving efficiency and accuracy.
5. High Precision:
   • Ensures accurate feeding and orientation of components, minimizing errors during assembly.
6. Continuous Operation:
   • Provides a steady supply of components, reducing downtime and improving throughput.

How It Works

1. Component Loading:
   • Components are loaded into the bowl in bulk.
2. Vibration:
   • Electromagnetic vibrations move the components along the spiral tracks.
3. Orientation:
   • Each track is designed to orient components correctly as they move toward the output.
4. Feeding:
   • Components are fed to the pick-and-place machine or another feeder system for placement on the PCB or assembly line.
5. Output:
   • Components are delivered to the pick-and-place machine in the correct orientation and position for automated placement.

Industries Using SMT Component Multi-Track Vibratory Bowl Feeders

1. Electronics:
   • Feeding components like resistors, capacitors, LEDs, and connectors for PCB assembly.
2. Automotive:
   • Feeding components for automotive electronics and mechanical assemblies.
3. Consumer Goods:
   • Feeding small parts for appliances, toys, and other consumer products.
4. Medical Devices:
   • Feeding precision components for medical device assembly.

Limitations

1. Initial Setup:
   • Requires custom tooling and setup for specific components, which can be time-consuming and costly.
2. Noise:
   • Vibratory feeders can generate noise during operation, especially in high-speed environments.
3. Component Damage:
   • Fragile components may be damaged due to vibrations or collisions during feeding.

Leading Manufacturers of Multi-Track Vibratory Bowl Feeders

1. Asyril:
   • Known for advanced vibratory feeding systems with high precision and flexibility.
2. RNA Automation:
   • Offers a wide range of vibratory bowl feeders, including multi-track designs.
3. FlexiBowl:
   • Provides innovative feeding solutions for SMT and other industries.
4. Vibratory Feeder Solutions:
   • Custom designs for multi-track feeders tailored to specific production needs.

Conclusion

An SMT Component Multi-Track Vibratory Bowl Feeder is an essential tool for high-speed, high-volume production lines. Its ability to handle multiple components simultaneously makes it ideal for industries requiring efficient and precise feeding of SMT components. These feeders are highly customizable and can be tailored to meet the specific needs of your production line.

If you need more details about specific models, manufacturers, or integration with your SMT machines, feel free to ask!